digital transformation

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Digital transformation in manufacturing: What leaders need to know in 2025

A new kind of pressure on manufacturing

Production environments are changing and not just at the edge, but at the core.

Manufacturers today are expected to deliver faster, with fewer resources and more control. Energy targets are stricter. Traceability is standard. Downtime is expensive. And the flexibility to adapt, to new products, new regulations, or new supply chain issues, is no longer a nice-to-have.

This is the backdrop for industrial transformation: a practical, measurable shift in how factories operate, make decisions, and scale.

Industry 4.0 got us here. Industry 5.0 moves us forward.

For the past decade, the focus has been on Industry 4.0: automating processes, connecting machines, collecting data. Most manufacturers are somewhere along that path.

But the conversation is shifting toward Industry 5.0. It’s less about more sensors or dashboards and more about how people and systems work together,  in real time, with better context, and fewer silos.

Where 4.0 digitized production, 5.0 is about making it adaptable, resilient, and human-aware. Our standard solutions, based on our developed CPMS framework including Unified NameSpace (UNS) principles, are core for 4.0 integrations. Further human centric and sustainable improvement programs based on this platform leads us towards 5.0 objectives.

digital transformation

What industrial transformation actually looks like

No two plants are the same, so no two transformation paths are identical. But the patterns are clear. You’ll often see:

  • A move toward modular automation: systems that can evolve without a full redesign
  • Tighter integration between control systems and operational platforms
  • A focus on real-time visibility and decision-making at the edge
  • Less manual coordination, more automated logic and exception handling
  • Clearer ownership of data, process, and outcome, across roles

Some of our customers used to focus on adding tools. But most of the time, it’s about building a system that works under pressure  and stays manageable as complexity grows.

Why now, not later?

Timing matters. What used to be long-term plans are now immediate requirements.

  • Teams are short on time and technical bandwidth
  • Market shifts are more frequent and less predictable
  • Regulations are applying more pressure on energy and compliance
  • Talent is harder to find and harder to retain

Industrial transformation helps address these constraints by making systems easier to manage, easier to scale, and more transparent to everyone involved.

 

large-industrial-room

So, what’s a smart factory in 2025?

A smart factory isn’t just a connected one: it’s one where the setup supports change without friction.

It’s built for:

  • Fast integration of new machines or lines
  • Standardization across sites and teams
  • Clean, contextual data that’s easy to use
  • Operational logic that doesn’t live in one person’s head

And importantly, it’s not dependent on a single vendor or platform. It’s designed to be adaptable by default.

Final thought

Industrial transformation isn’t about chasing trends. It’s about building a production environment that can keep up with your customers, your marker, and your own ambitions.

Not bigger. Just better.

Ready to move from fixed processes to flexible systems?

Let’s talk about how we can help you shape your transformation roadmap based on what’s real, and what’s next.